This Cyclepedia Press ATV service manual provides repair information for KYMCO MXU 270i Euro ATVs. This manual includes detailed step-by-step instructions, black and white photographs, as well as wiring diagrams. All procedures in this manual were performed by an experienced ATV technician.
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Table of Contents
Service Information
Quick Reference
General Information
Special Tools
Specifications
Torque Specifications
Troubleshooting
VIN and Engine Number Location
Component Locations
Lubrication Points
Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Inspection
Brake Fluid
Compression Test
Coolant
Crankcase Breather System
Drive Shaft Boots
Engine Idle Speed
Fuel Line
Lubrication
Engine Oil
Final Drive Gear Oil
Transmission Oil
Steering and Suspension
Spark Arrester
Spark Plug
Throttle Free Play
Tires and Wheels
Valve Clearance
External Components
Seat
Cargo Racks and Carrier
Footboards
Front Center Cover
Front Fender
Rear Fender
Shifter
Fuel Tank Cover
Handlebar Cover
Exhaust System
Cooling System
Cooling System Inspection
Radiator
Water Pump
Thermostat
Fuel System
Airbox
Emissions
Fuel Injector
Fuel Pump
Fuel Tank
Throttle
Throttle Body
FI System Troubleshooting
FI System Self-Diagnostics
Kymco Diagnostic Tool
Service Codes (DTCs)
Engine
Cylinder Head Cover
Camshaft and Rocker Arms
Cylinder Head
Valves
Cylinder and Piston
Right Crankcase Cover
Generator
Recoil Starter
Starter Clutch
Oil Pump
Engine Removal
Crankshaft and Balancer Shaft
Engine Installation
CVT
CVT Cover
CVT Removal
CVT Inspection
CVT Installation
Final Drive
Rear Axle
Final Drive Case
Final Drive Inspection
Pinion Gear
Transmission
Bevel Gear and Case Cover Removal
Bevel Gear Disassembly
Case Cover Bearing/Seal Replacement
Bevel Shaft Case Bearing/Seal Replacement
Bevel Gear Reassembly
Bevel Gear Backlash
Bevel Gear and Case Cover Installation
Transmission Removal
Countershaft Disassembly
Countershaft Assembly
Driveshaft Disassembly
Driveshaft Assembly
Primary Drive Axle
Transmission Inspection
Transmission Installation
Front Suspension
Front Shock Absorbers
Front A-Arms
Rear Suspension
Rear Shock Absorber
Rear Swing Arm
Steering
Handlebar
Steering Knuckles
Steering Shaft
Tie-Rods
Brakes
Brake Discs
Front Brake Caliper
Rear Brake Caliper
Master Cylinders
Brake Pedal and Master Cylinder
Wheels
Wheels and Hubs
Electrical Systems
Battery
Charging System
Ignition System
Starter System
ECU
Fuses
Horn
Lights
Relays
Sensors
Switches
Wiring Diagrams
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