This Cyclepedia Press motorcycle service manual provides repair information for Harley-Davidson XL883 & XL1200 Sportster motorcycles. This manual includes detailed step-by-step instructions, black and white photographs, as well as wiring diagrams. All procedures in this manual were performed by an experienced motorcycle technician.
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Years and Models Covered
- 1991 Harley-Davidson XLH883 Sportster
- 1991 Harley-Davidson XLH1200 Sportster
- 1991 Harley-Davidson XLH 883 Sportster Hugger
- 1991 Harley-Davidson XLH 883 Sportster Deluxe
- 1992 Harley-Davidson XLH883 Sportster
- 1992 Harley-Davidson XLH1200 Sportster
- 1992 Harley-Davidson XLH 883 Sportster Hugger
- 1992 Harley-Davidson XLH 883 Sportster Deluxe
- 1993 Harley-Davidson XLH883 Sportster
- 1993 Harley-Davidson XLH1200 Sportster Anniversary Edition
- 1993 Harley-Davidson XLH 883 Sportster Hugger
- 1993 Harley-Davidson XLH 883 Sportster Deluxe
- 1994 Harley-Davidson XLH883 Sportster
- 1994 Harley-Davidson XLH1200 Sportster
- 1994 Harley-Davidson XLH 883 Sportster Hugger
- 1994 Harley-Davidson XLH 883 Sportster Deluxe
- 1995 Harley-Davidson XLH883 Sportster
- 1995 Harley-Davidson XLH1200 Sportster
- 1995 Harley-Davidson XLH 883 Sportster Hugger
- 1995 Harley-Davidson XLH 883 Sportster Deluxe
- 1996 Harley-Davidson XLH883 Sportster
- 1996 Harley-Davidson XLH1200 Sportster
- 1996 Harley-Davidson XLH 883 Sportster Hugger
- 1996 Harley-Davidson XL1200C Custom
- 1997 Harley-Davidson XLH883 Sportster
- 1997 Harley-Davidson XLH1200 Sportster
- 1997 Harley-Davidson XLH 883 Sportster Hugger
- 1997 Harley-Davidson XL1200C Sportster Custom
- 1998 Harley-Davidson XLH883 Sportster
- 1998 Harley-Davidson XLH1200 Sportster
- 1998 Harley-Davidson XLH1200 Sport
- 1998 Harley-Davidson XLH1200 Custom
- 1998 Harley-Davidson XLH 883 Sportster Hugger
- 1998 Harley-Davidson XL1200C Sportster Custom
- 1999 Harley-Davidson XLH883C Sportster Custom
- 1999 Harley-Davidson XLH883 Sportster
- 1999 Harley-Davidson XLH1200 Sportster
- 1999 Harley-Davidson XLH1200 Sport
- 1999 Harley-Davidson XLH1200 Custom
- 1999 Harley-Davidson XLH 883 Sportster Hugger
- 1999 Harley-Davidson XL1200C Sportster Custom
- 2000 Harley-Davidson XLH883 Sportster Hugger
- 2000 Harley-Davidson XLH883 Sportster
- 2000 Harley-Davidson XLH1200 Sportster
- 2000 Harley-Davidson XLH1200 Sport
- 2000 Harley-Davidson XLH1200 Custom
- 2000 Harley-Davidson XL883C Sportster Custom
- 2000 Harley-Davidson XL1200C Sportster Custom
- 2001 Harley-Davidson XLH883 Sportster Hugger
- 2001 Harley-Davidson XLH883 Sportster
- 2001 Harley-Davidson XLH1200 Sportster
- 2001 Harley-Davidson XLH1200 Sport
- 2001 Harley-Davidson XLH1200 Custom
- 2001 Harley-Davidson XL883C Sportster Custom
- 2001 Harley-Davidson XL1200C Sportster Custom
- 2002 Harley-Davidson XLH883 Sportster Hugger
- 2002 Harley-Davidson XLH883 Sportster
- 2002 Harley-Davidson XLH1200 Sport
- 2002 Harley-Davidson XLH1200 Custom
- 2002 Harley-Davidson XLH Sportster 1200
- 2002 Harley-Davidson XL883R Sportster
- 2002 Harley-Davidson XL883C Sportster Custom
- 2002 Harley-Davidson XL1200C Sportster Custom
- 2003 Harley-Davidson XLH883 Sportster
- 2003 Harley-Davidson XLH883 Hugger Sportster
- 2003 Harley-Davidson XLH1200 Sportster
- 2003 Harley-Davidson XLH1200 Sport
- 2003 Harley-Davidson XLH1200 Custom
- 2003 Harley-Davidson XL883R Sportster
- 2003 Harley-Davidson XL883C Custom Sportster
- 2003 Harley-Davidson XL1200C Custom Sportster
Note: The XL1200S Sport Sportster models are not covered.
Table of Contents
- Periodic Maintenance
- Quick Reference
- External Components
- Fuel System
- Engine
- Final Drive
- Front Brakes
- Rear Brakes
- Wheels
- Steering
- Front Suspension
- Rear Suspension
- Electrical System
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