The Mark IV Chevrolet Big-Block, made from 1965 to 1976, produced legendary performance and is one of the greatest big-blocks of all time. This design was a giant performance leap ahead of the old Chevy wedge big-block. The Mark IV featured canted valves, large intake ports, and an efficient head design for vastly increased air/fuel flow, better combustion, and huge horsepower. With a big-block under the hood, the Camaro, Chevelle, Corvette, and other Chevys became some of the most desirable ultra-high-performance cars of all time. How to Rebuild the Big-Block Chevrolet covers the best techniques for rebuilding the renowned 366-, 396-, 402-, 427-, and 454-ci big-block engines.
With exceptional clarity and insightful detail, this book explains engine removal, disassembly, parts inspection, selection of machine work, initial and final assembly, tuning, and break-in.TABLE OF CONTENTS:
Acknowledgments
What is a Workbench Book?
Chapter 1: Historical Review of the Big-Block Chevrolet
- Parts Identification
- What’s a 402 and What’s a 400 Big-Block?
- Blocks
- Cylinder Heads
- Spark Plugs
- Crankshaft
Chapter 2: Tools
- Engine Stand
- Engine Lifting
- Basic Hand Tools
- Best Tools for the Job
- Required Miscellaneous Tools
- Specialty Tools
- Air Tools
- Supplies
- Lubricants
- Engine Lubricant Options
- Bolt Thread Lubricants and Sealers
- Sealants
- Cleaning Equipment
Chapter 3: Removal and Tear Down
- Documentation
- Safety Warnings
- Drain Fluids
- Air Conditioning
- Fuel System
- Wiring and Hoses
- Distributor
- Belts
- Spark Plugs
- Exhaust
- Carburetor
- Transmissions
- Pulling Engine
- Tear Down Long Block
Chapter 4: Inspection
- Visual Inspection
- Block
- Heads
- Crankshaft
- Rods
- Harmonic Damper
Chapter 5: Selecting Parts
- Got Performance?
- Aftermarket Blocks
- Main Cap Conversion
- Bearings
- Rotating Assembly
- Induction
- Heads
- Valvetrain
- Oiling System
- Oil Pans
- Windage Tray
- Gaskets
- Fasteners
- Cooling System
- Fuel System
Chapter 6: Machine Shops
- Pre-Machine-Shop Planning
- Machine to Application Requirements
- Pre-Machine-Shop Tasks
- Professional Inspection
- Machine Shop Services
- Block
- Heads
- Rotating Assembly
- Intake Manifold and Head Fitment
- General Machine Shop Services
Chapter 7: Cleaning
- Safety First!
- Tools and Cleaning Items
- Engine Cleaning Brushes
- Chemical Dip Cleaner
- Compressed Air
- Pressure Washer
- Cleaning Area
- Critical Cleaning Details
- Step-by-Step Engine Cleaning Process
Chapter 8: Pre-Assembly
- Inventory
- Inspection
- Hydraulic Problems
- Clean up Your Act
- Head Games
- Step-by-Step Pre-Assembly
Chapter 9: Step-by-Step Final Assembly
Chapter 10: Start-Up
- Lubrication
- Coolant
- Throttle
- Wires and Hoses
- Grounds
- Accessories and Belts
- Fuel
- Battery
- Pre-Oil Engine
- Distributor Reset
- Transmission
- Initial Timing
- Pick Up Your Mess
- Flat Tappet Cam Break-In Process
- Fire It Up!
- Roller Cam Break-In
- Camshaft Break-In
- Break In the Rest
- Tuning
Appendix A: Torque Reference
Appendix B: Work-Along Sheets
Source Guide
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