The Complete Official
Austin-Healey 100-Six and 3000:
1956, 1957, 1958, 1959,
1960, 1961, 1962, 1963,
1964, 1965, 1966, 1967, 1968

This manual was prepared in close cooperation with British Leyland Motors in order to provide complete, authentic, and up-to-date maintenance and repair information to owners, dealership service departments, and other professional mechanics. The Workshop Manual is the official factory manual and includes information from the Driver's Handbook, which is the handbook provided with every new Austin-Healey. This manual contains emission control information that applies specifically to Austin-Healeys manufactured for the United Kingdom and North American markets, and a complete, illustrated catalogue of special tools.

Because the value of Austin-Healey 100-Six and 3000 sports cars is increasing, it is impossible to overstate the importance of correct maintenance and repair. This manual has been published in order to supply complete, accurate, and comprehensive maintenance and repair data to both car owners and professional mechanics.

• Table of Contents

  • Preface, page v
  • Introduction, page 2
  • General Data, page 9
  • Section A: Engine (Series BN4), page 29
  • Section AA: Engine (Series BN6) 57
  • Section AAA: Engine (Series BN7, BT7, BJ7, BJ8), page 61
  • Section B: Ignition (Series BN4), page 67
  • Section BB: Ignition (Series BN6), page 77
  • Section BBB: Ignition (Series BN7, BT7, BJ7, BJ8), page 79
  • Section C: Cooling System (Series BN4), page 83
  • Section CC: Cooling System (Series BN6), page 91
  • Section CCC: Cooling System (Series BN7, BT7, BJ7, BJ8), page 93
  • Section D: Fuel System (Series BN4), page 97
  • Section DD: Fuel System (Series BN6), page 115
  • Section DDD: Fuel System (Series BN7, BT7, BJ7, BJ8), page 117
  • Section E: Clutch (Series BN4), page 137
  • Section EE: Clutch (Series BN6), page 147
  • Section EEE: Clutch (Series BN7, BT7, BJ7, BJ8), page 149
  • Section F: Gearbox (Series BN4), page 157
  • Section FF: Gearbox (Series BN6), page 165
  • Section FFF: Gearbox (Series BN7, BT7, BJ7, BJ8), page 167
  • Section G: Overdrive (Series BN4), page 177
  • Section GG: Overdrive (Series BN6), page 191
  • Section GGG: Overdrive (Series BN7, BT7, BJ7, BJ8), page 193
  • Section H: Propellor Shaft, page 199
  • Section J: Rear Axle and Suspension, page 205
  • Section K: Steering (Series BN4), page 217
  • Section KK: Steering (Series BN6), page 225
  • Section KKK: Steering (Series BN7, BT7, BJ7, BJ8), page 227
  • Section L: Front Suspension and Front Hubs (Series BN4), page 231
  • Section LL: Front Suspension and Front Hubs (Series BN6), page 243
  • Section LLL: Front Suspension and Front Hubs (Series BN7, BT7, BJ7, BJ8), page 245
  • Section M: Brakes (Series BN4), page 249
  • Section MM: Brakes (Series BN6), page 257
  • Section MMM: Brakes (Series BN7, BT7, BJ7, BJ8), page 259
  • Section N: Electrical System (Series BN4), page 273
  • Section NN: Electrical System (Series BN6), page 301
  • Section NNN: Electrical System (Series BN7, BT7, BJ7, BJ8), page 305
  • Section O: Wheels and Tires, page 321
  • Section P: Bodywork (Series BN4), page 333
  • Section PP: Bodywork (Series BN6), page 347
  • Section PPP: Bodywork (Series BN7, BT7, BJ7, BJ8), page 353
  • Section Q: Lubrication, page 363
  • Section R: Chassis Frame, page 371
  • Section S: Heater, page 377
  • Section T: Service Tools, page 381

   
   

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