The Japanese company AISIN Co., LTD is the manufacturer and developer of the Rear Wheel Drive TR60SN transmission, which is a 6 speed, fully automatic and electronic controlled transmission. Volkswagen engineers were also involved, in conjunction with Aisin, in the development process for their vehicles and Volkswagen gave it the "09D" designation. The TR60SN, 09D transmission is used in a wide variety of applications and engine sizes. As a result, the number of friction plates, and planetary gears (3 or 4 pinion), will vary depending on torque load requirements of the specific vehicle. The TR60SN transmission uses a gear ratio sensitive system, requiring the correct transmission interchange. The TR60-SN is currently used in the Porsche Cayenne, Volkswagen Touareg, and Audi Q7 vehicles. The 09D transmission uses a Lepelletier arrangement, using a simple planetary coupled with a Ravigneaux type, dual planetary. This is the same type of gear set that was used in the FMX. This arrangement makes six forward speeds and reverse possible, with only five clutch packs and one freewheel. This manual contains the procedures necessary to diagnose, rebuild and/or repair the TR60SN "09D" transmission and is intended for automotive technicians that are familiar with the operation of automatic transmissions.
0909A (JF506E)09D (TR-60SN)09E (ZF6HP26)09G09G (TF-60SN)09K (TF-60SN)09L (TR-60SN)09L (ZF6HP19)09M (TF-60SN)
Covers assembly, dis-assembly, diagnosis, and troubleshooting.
Contents:
- General Description and Vehicle Application Chart
- Component Application Chart
- Identification Tag Location and Information
- Check Fluid Level and Fluid Specifications
- Speed Sensor Information
- Pressure Switch and Fluid Temperature Sensor Information
- Solenoid Locations and Identification
- Individual Solenoid Function and Failure Result
- Solenoid Application Chart
- Solenoid Operation
- Pass-Thru Case Connectors and Wire Harness
- Case Connector Terminal Identification
- Case Connector Internal Component Resistance Charts
- TCM Connector Internal Component Resistance Charts
- Transaxle Range Switch Operation and Diagnosis
- Standard and Tiptronic Shift Quadrants
- Emergency "Limp" Mode and Towing Information
- Typical Wire Schematic
- Diagnostic Trouble Code Description
- Pressure Specifications
- Pressure Tap Locations and Identification
- Oil Passage Identification
- Transmission Disassembly
- Component Rebuild
- Transmission Final Assembly
- B2 Clutch Clearance Measurement
- F1 Roller Clutch Freewheel Direction
- B1 Clutch Clearance Measurement
- Transmission End-Play Measurement
- Torque Specifications
- Thrust Washer and Bearing Identification
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