Yamaha ATV Repair Manual by CLYMER
Service, Repair & Maintenance:
Banshee YFZ350 (1987-2006)
Every Clymer manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications and the following chapters:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, warnings and cautions / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Threadlocking compound / Expendable supplies / Serial numbers / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic's tips / Ball bearing replacement / Seals /Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Poor engine performance / Engine noises / Starting system / Charging system / Ignition system / Fuel system / Engine overheating / 2-stroke crankcase pressure test / Clutch / Transmission / Kickstarter / Drive train noise / Handling / Frame noise / Brakes
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist / Service maintenance intervals schedule / Engine lubrication / / Engine oil and filter change / Periodic lubrication / Control cable lubrication / Drive chain cleaning adjustment lubrication / Periodic maintenance / Non-scheduled maintenance / Parking brake adjustment / Speed limiter / Air filter / Toe-in adjustment / Tune-up / Valve clearance / Cylinder compression test check / Spark plug / Ignition timing / Pilot air screw adjustment / Idle speed adjustment / Storage / Specifications
CHAPTER FOUR / ENGINE TOP END
Cylinder head / Cylinder / Pistons, wrist pins and piston rings / Reed valve assembly / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Drive sprocket / Crankcase and crankshaft / Engine break-in / Specifications
CHAPTER SIX / CLUTCH, PRIMARY DRIVE, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover / Clutch release lever / Clutch / Water pump and primary drive gears / Kickstarter and idler gear / External shift mechanism / Clutch cable / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Air box / Carburetor / Carburetor float height adjustment / Carburetor rejetting / Throttle cable replacement / Fuel tank / Fuel shutoff valve / Exhaust system / Specifications
CHAPTER NINE / ELECTRICAL SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / CDI unit / Ignition coil / Spark plug / Throttle override system T.O.R.S. / Lighting system / Lighting voltage tests / Voltage regulator / Switches / Wiring diagrams / Specifications
CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system inspection / Radiator / Water pump / Water pump drive gear / Radiator hose joint and O-ring / Breather hoses / Hoses / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Front suspension / Shock absorber / Steering knuckle / Control arms / Handlebar / Tie rods / Steering shaft / Tires and wheels / Specifications
CHAPTER TWELVE / REAR SUSPENSION
Rear wheels / Rear axle / Rear axle housing / Drive chain / Driven sprocket / Tire changing and tire repairs / Shock absorber / Suspension linkage / Rear swing arm / Specifications
CHAPTER THIRTEEN / BRAKES
Disc brakes / Front caliper / Front master cylinder / Rear caliper / Rear master cylinder / Brake hose replacement / Brake disc / Brake bleeding / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front panel and side covers / Front fender / Rear fender / Footpegs / Front bumper / Rear bumper / Specifications
INDEX
WIRING DIAGRAMS
Models Covered: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 YAMAHA YFZ350 YFZ 350
Clymer Manuals Yamaha Banshee YFZ350 Manual
YFZ350 Banshee (1987-2006)
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